thyssenkrupp Gyratory Crusher Pro

Gyratory Crusher Pro – The next Generation

Gyratory Crusher KB 54-75

Gyratory crusher KB 54-75 for iron ore

The backbone of crushing technology with throughput rates of up to 15,000 t/h

When it comes to crushing blasted hard rock in ore and natural stone mining, the efficiency of thyssenkrupp gyratory crushers in primary crushing is second to none.

With crushing chambers of varying designs, these machines have either a high crushing ratio for preparing raw materials for secondary crushing or a low crushing ratio for reducing overburden for transportation by belt conveyors.

We build on the experience of more than 80 crushers installed in the last 15 years around the globe and operating successfully in all climate zones of the world. Our machines advance our customers in primary crushing under toughest conditions from minus 40 degrees to plus 50 degrees in countries like Australia, China, Mongolia, Panama, Russia or Zambia.

thyssenkrupp gyratory crushers represent today’s state-of-the-art. They are designed for high performance and, at the same time, cost-effective operation, i.e. low servicing and maintenance costs.

Gyratories and jaw type gyratory crushers as an integral part of semi-mobile and stationary processing plants are used for primary crushing of bulk materials mainly in ore mines and in the natural rock industry.

Applications

  • Large ore mines
  • Limestone and cement industries
  • Open pit and underground mining
  • Aggregates industry
Gyratory Crusher Key Advantages

Key advantages

  • Highest capacity available in market
  • Extra large feed opening available
  • Significant energy-saving effect
  • Higher drive power with comparable crusher sizes of our competitors
  • Broadest model range and optional features
  • CAPEX advantages through weight optimized design
  • Maintenance friendly design with easy access to components from top

When it comes to the crunch, crushing systems from thyssenkrupp Mining Technologies offer the ultimate in performance, reliability and costeffectiveness.

With us as your partner, you can expect the optimum, customized solution for even the most demanding of jobs.

Gyratory Crusher KB63 130 Pro maintenance

The design of the gyratory crushers and jaw gyratory crushers is based on more than one hundred years of experience. thyssenkrupp gyratory crushers represent today‘s state-of-the-art. They are designed for high throughput rates and high crushing ratios at low operating and maintenance costs.

Pro Design characteristics

The design of the gyratory crushers and jaw gyratory crushers is based on more than one hundred years of experience. thyssenkrupp gyratory crushers represent today‘s state-of-the-art. They are designed for high throughput rates and high crushing ratios at low operating and maintenance costs.

Maintenance friendly design

  • Easy access to all heavy components from above

Optimized “fish belly” shell design

  • Ensures less weight, less stresses and easier casting
  • Increase of overall strength

Easy modification of eccentricity

  • Change of stroke by adjustment of the eccentricity

Adjustable Pinion Gear

  • Simple adjustment of the backlash by rotating the housing from outside

Several Options to increase safety and performance 

  • Hydraulic spider fixing unit (Bone type spider)
  • Spherical spider bearing
  • Eccentric removal trolley
  • Spider maintenance platform
  • Concave Mounting Rack
  • Concave dismantling device (Concave Pans)
  • Main shaft stand
  • Hydraulic nuts
  • Different Liner configurations etc.

Key features

Gyratory Crusher KB 63-89

Gyratory Crusher KB 63-89 for iron ore. Capacity: 6,200 t/h

  • Gyratory Crusher KB 63-89 for iron ore. Capacity: 6,200 t/h
  • Cyclo-palloid spiral bevel gear
  • Higher-capacity drive motors if required
  • Rugged design
  • Direct feed possible
  • High throughput rate
  • Optimum degree of comminution
  • Stroke can be changed by adjusting the eccentricity
  • High starting torque makes it easier to start the crusher under load (emergency case)
  • Hydraulic main shaft adjustment for overload protection and to adjust the crushing gap to compensate for wear
  • Low operating and maintenance costs
  • Includes “Gyramatic” control system

Jaw Gyratory Crusher Pro – the next generation of
thyssenkrupp´s unique bestseller for crushing is now available

Jaw Gyratory Crusher Pro – the next generation of thyssenkrupp´s unique bestseller for crushing is now available

The main characteristic of jaw gyratory crushers is their enlarged feed opening which is located on one side of the crusher only. It is normally serrated and, together with the upper part of the mantle, it forms the initial crushing zone. The coarsely crushed material is then reduced to the desired product size in the crushing chamber below.

Jaw gyratory crushers can handle much bigger chunks of material than comparable gyratory crushers of the same mantle diameter. Jaw gyratory crushers feature a higher crushing ratio and less tendency to become clogged in the feed zone as a result of bridging.

thyssenkrupp Jaw Gyratory Crusher Pro

Jaw Gyratory Crusher Pro: Fields of application

  • Coarse feed material
  • Block cave mining
  • Underground mining
thyssenkrupp Jaw Gyratory Crusher Pro Model

Key advantages of our thyssenkrupp Jaw Gyratory Crusher Pro

  • Largest available feed opening
  • Less tendency of bridging
  • Two crushing stages
  • High crushing ratio
  • More fine and uniform product
  • Combines all advantages of a common Gyratory Crusher
  • Combines all advantages of the Pro Design characteristics (e.g. Maintenance friendly with easy access to components from top
  • Several Options to increase safety and performance

Examples of underground installations with a Jaw Gyratory Crusher

Jaw Gyratory Crusher in an underground iron mine

Jaw Gyratory Crusher for 3.000 t/h in an underground iron mine in Northern Europe.

Jaw Gyratory Crusher in a stationary copper ore plant

Jaw Gyratory Crusher for 2.000 t/h in an underground copper mine in Australia.

Examples of semi-mobile crushing plants with a gyratory crusher

One of four direct feed semi-mobile crushing plants with gyratory crushers in a copper ore mine at FQM´s Cobre Panama mine. Two of the almost four identical crushing plants are equipped with a KB 63-89 gyratory crusher, while the other two plants are equipped with the largest Gyratory Crusher KB 63 -130 Pro, which, thanks to its compact design, has the same overall height as its “smaller brother” and thus enables the same plant concept with higher throughputs up to 11,000 t/h at only a slight additional weight.

Related Products & Services

Gyratory crusher services

Fully exhaust the potential of your assets with transparent stockyards through smart sensors.

Spare & Wear Parts
Maintenance Assistance System (MAS)

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Downloads

Data sheets

KB 54-67 Pro
pdf | 823 kb

KB 54-75 Pro
pdf | 307 kb

KB 63-80 Pro
pdf | 307 kb

KB 63-89 Pro
pdf | 307 kb

KB 63-130 Pro
pdf | 307 kb

Brochures