thyssenkrupp Gyratory Crusher Services for optimized Operation & Maintenance

Get the best out of your gyratory crushers – with services from thyssenkrupp which combine decades of expertise with state-of-the-art technology.

Higher efficiency & optimized solutions ensure the perfect combination of increased production and cost-optimized processes along with a longer service life and more safety.

Rock-Box Spider Cap & Arm Liner

Multiple Lifetime vs. Slightly Increased Expenditure

Rock-box spider cap and spider arm liner creating an autogenous wear layer which mainly prevents direct wear on the casted liner.

Required additional weight for rock-box design and resulting slightly increased single item price in comparison to possible multiple lifetime reached is with no doubt an easy choice.

Rock-box spider cap and spider arm liner are designed with full compatibility and could replace standard design spider cap and spider arm liner one on one without requirement of further modifications of your existing crusher unit.

Your added value

  • Increased lifetime of spider cap and arm liner
  • Decreased prime cost level
  • Overall improved techno-economical efficiency

Increase your total lifetime by up to 300 %

Crushing Chamber Optimization

More efficiently crushing process due to an optimized crushing chamber design

Due to decades of OEM expertise, thyssenkrupp is able to optimize your crushing chamber design customized to your demand.

Optimization options:

  • Reduction of the concave rows
  • Reduction of the concaves per row
  • Adaption of the crushing gap
  • Optimized software supported choke point design

Your added value

  • Faster replacement of concaves
  • Increased availability
  • Optimized throughput rate
  • Lower compaction

Reduce your single piece handling by up to 50 %

Wear Parts Optimization

Higher crusher availability due to higher wear parts lifetime

Due to decades of OEM expertise, thyssenkrupp is able to improve your wear parts customized to your demand.

Optimized wear parts:

  • Design change with increased utilization level of your wear parts
  • Customized alloy choice especially to your production conditions
  • Option to use different alloy qualities in different concave rows
  • Alloy qualities which combine high wear resistance and toughness available
  • Customer specific development programs (e.g. reaching target lifetime or harmonization of downtime stops with other equipment’s)
  • Wear determination due to 3D-Laserscans

Your added value

  • Increased lifetime due to design optimization
  • Increased lifetime due to alloy improvement
  • Increased total production
  • Best cost-benefit ratio
  • Increased availability

Increase your total lifetime by up to 200 %

Crusher Performance: Reporting & Consulting

Increased plant availability and maximum production while saving costs at the same time

Detect and rectify faults at short notice through the analysis of your plant’s operating and process data.

  • Visualization of crusher KPIs and analytics results (trends, prognosis, machine conditions, wear analysis and more)
  • Identify process and operation improvements
  • Benchmarking for evaluation of improvement potentials
  • Warning in fault indications and quick suggestions for troubleshooting
  • Data preparation with BIG DATA Analytics, e.g.: Artificial Intelligence AI, Machine learning and supervised learning methods
  • Online dashboard for interactive real-time insights
  • Detailed reports augmented with thyssenkrupp domain expert input and recommendations

Your added value

  • Reduced failures and damages
  • Improved productivity and utilization
  • Reduced unplanned downtimes
  • Reduced O&M cost

Downtime reduction up to 30 %

Increased plant availability & production by up to 15 %

Mounting Rack: Advanced Concave Change Out

Less down time and higher safety due to usage of the concave mounting rack

The usage of the concave mounting rack will have a lot of benefits for your operation:

  • Prepare your concave installation tool during your operation and save valuable time
  • Reduce your maintenance times thereby increase your plant availability
  • Make your maintenance more efficient
  • Make your maintenance activities safer

Your added value

  • Increased availability
  • Increased safety
  • Decreased labor

Shortage of downtime by up to 50 %

Dismantling Device: Advanced Concave Change Out

Less down time and higher safety due to usage of the concave dismantling device

The usage of the concave dismantling device will have a lot of benefits for your operation:

  • Welding of lifting lugs onto to concaves not required
  • Disassembly a whole concave row instead of a single concave
  • Make your maintenance activities safer
  • Make your maintenance more efficient
  • Reduce disassembly times

Your added value

  • Increased availability
  • Increased safety
  • Decreased labor

Shortage of downtime by up to 75 %

Spare Shell: Advanced Concave Change Out

Less down time and higher safety due to pre assembled concaves

Decrease your downtime and increase safety using a pre assembled spare shell:

• Assemble the concaves within a working friendly environment
• No time pressure during the concave change out
• Compound hardening without production loss
• Be prepared when the next shutdown is scheduled

When having a shutdown:

  • Stop your crusher, start the disassembling
  • Replace the installed shells by preassembled spare shells
  • Assemble the crusher – go back in operation

Your added value

  • Increased availability
  • Increased safety
  • Decreased labor

Shortage of downtime by up to 50 %

Related Products & Services

OEM quality spare and wear parts

for your gyratory crushers and crushing plants

Gyratory Crusher Pro

The next Generation